Case Studies

Application Cases

Real-world deployments.

19published case studies across 6 industries
19 cases
Automotive Welding Cells
Automotive
6 min read

Automotive Welding Cells

Application pattern: distributed I/O and pneumatic valve control for robotic welding cells. Project outcomes must be supported by an approved case record before publication.

RB
Remote I/O
MTC
Valve Control
MTC SeriesPROFINETValve Island
November 2025
Read More
Semiconductor Handling
Semiconductor
5 min read

Semiconductor Handling

Application pattern: compact EtherCAT I/O for handling, inspection and test equipment. Cycle-time and uptime claims require customer-approved evidence.

RS
Compact I/O
EC
EtherCAT
RS SeriesEtherCATSemiconductor
October 2025
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Automated Warehouse
Logistics
8 min read

Automated Warehouse

Application pattern: industrial connectivity for conveyors, sortation and mobile equipment. Scale and efficiency results are published only with traceable project evidence.

WellBUS
Connectivity
I/O
Field Control
WellBUSLogisticsSortation
September 2025
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RB Series Remote I/O Powers EV Battery Formation Line with Precision Analog Control
New Energy
7 min read

RB Series Remote I/O Powers EV Battery Formation Line with Precision Analog Control

16-bit analog I/O modules enable ±0.1% accuracy in lithium battery formation charging

±0.1%
Reported measurement accuracy
+3%
Reported yield improvement
RB SeriesAnalog I/ONew Energy
August 2025
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SD Series IP67 Modules Eliminate Control Cabinets in Pharmaceutical Filling Line
Food & Pharmaceutical
6 min read

SD Series IP67 Modules Eliminate Control Cabinets in Pharmaceutical Filling Line

Decentralized IP67 I/O reduces installation cost by 40% in FDA-compliant filling environment

−40%
Installation Cost
85%
Cable Length Reduction
SD SeriesIP67Pharmaceutical
July 2025
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RB Series Modules Enable High-Precision Dispensing Machine for Consumer Electronics
3C Electronics
5 min read

RB Series Modules Enable High-Precision Dispensing Machine for Consumer Electronics

Encoder interface and analog output modules achieve ±5μm dispensing accuracy on PCB assembly

±5μm
Dispensing Accuracy
32-bit
Encoder Resolution
RB SeriesEncoder3C Electronics
June 2025
Read More
WellBUS + MTC Series Streamline EV Battery Pack Assembly Line
Automotive & EV
7 min read

WellBUS + MTC Series Streamline EV Battery Pack Assembly Line

Integrated WellBUS ecosystem reduces takt time by 22% in battery module assembly

6.2 sec
Takt Time
12ms
Valve Response
WellBUSMTC SeriesAutomotive
May 2025
Read More
RB Series Distributed I/O Enables Flexible AGV Fleet Management System
Logistics & Warehousing
6 min read

RB Series Distributed I/O Enables Flexible AGV Fleet Management System

Hot-swap I/O modules reduce AGV maintenance downtime by 85% in 24/7 warehouse operation

< 2 min
MTTR
99.2%
AGV Availability
RB SeriesAGVLogistics
April 2025
Read More
MTC Series Valve Islands Boost Automotive Loading/Unloading System Efficiency
Automotive & EV
6 min read

MTC Series Valve Islands Boost Automotive Loading/Unloading System Efficiency

How a Tier 1 automotive supplier reduced cycle time by 35% with fieldbus valve islands

35%
Cycle time reduction
92%
Wiring reduction
MTC SeriesPROFINETValve Island
November 2025
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RS Series I/O Modules Enable Wafer Sorting Machine Performance Breakthrough
Semiconductor
5 min read

RS Series I/O Modules Enable Wafer Sorting Machine Performance Breakthrough

Compact all-in-one I/O modules solve space constraints in semiconductor test equipment

70%
Cabinet space saved
250 μs
Reported cycle time
RS SeriesEtherCATSemiconductor
October 2025
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WellBUS Ecosystem Achieves 99.97% Uptime in High-Speed E-Commerce Sortation
Logistics & Warehousing
8 min read

WellBUS Ecosystem Achieves 99.97% Uptime in High-Speed E-Commerce Sortation

Proprietary WellBUS protocol delivers deterministic control for 50,000 packages/hour sortation system

99.97%
Reported uptime
50,000 packages/hour
Reported throughput
WellBUSLogisticsSortation
September 2025
Read More
RB Series Remote I/O Powers EV Battery Formation Line with Precision Analog Control
New Energy
7 min read

RB Series Remote I/O Powers EV Battery Formation Line with Precision Analog Control

16-bit analog I/O modules enable ±0.1% accuracy in lithium battery formation charging

±0.1%
Reported measurement accuracy
+3%
Reported yield improvement
RB SeriesAnalog I/ONew Energy
August 2025
Read More
SD Series IP67 Modules Eliminate Control Cabinets in Pharmaceutical Filling Line
Food & Pharmaceutical
6 min read

SD Series IP67 Modules Eliminate Control Cabinets in Pharmaceutical Filling Line

Decentralized IP67 I/O reduces installation cost by 40% in FDA-compliant filling environment

−40%
Installation Cost
85%
Cable Length Reduction
SD SeriesIP67Pharmaceutical
July 2025
Read More
RB Series Modules Enable High-Precision Dispensing Machine for Consumer Electronics
3C Electronics
5 min read

RB Series Modules Enable High-Precision Dispensing Machine for Consumer Electronics

Encoder interface and analog output modules achieve ±5μm dispensing accuracy on PCB assembly

±5μm
Dispensing Accuracy
32-bit
Encoder Resolution
RB SeriesEncoder3C Electronics
June 2025
Read More
WellBUS + MTC Series Streamline EV Battery Pack Assembly Line
Automotive & EV
7 min read

WellBUS + MTC Series Streamline EV Battery Pack Assembly Line

Integrated WellBUS ecosystem reduces takt time by 22% in battery module assembly

6.2 sec
Takt Time
12ms
Valve Response
WellBUSMTC SeriesAutomotive
May 2025
Read More
RB Series Distributed I/O Enables Flexible AGV Fleet Management System
Logistics & Warehousing
6 min read

RB Series Distributed I/O Enables Flexible AGV Fleet Management System

Hot-swap I/O modules reduce AGV maintenance downtime by 85% in 24/7 warehouse operation

< 2 min
MTTR
99.2%
AGV Availability
RB SeriesAGVLogistics
April 2025
Read More
Automotive Welding Cells
Automotive
5 min read

Automotive Welding Cells

Application pattern: distributed I/O and pneumatic valve control for robotic welding cells. Project outcomes must be supported by an approved case record before publication.

RB
Remote I/O
MTC
Valve Control
Read More
Semiconductor Handling
Semiconductor
5 min read

Semiconductor Handling

Application pattern: compact EtherCAT I/O for handling, inspection and test equipment. Cycle-time and uptime claims require customer-approved evidence.

RS
Compact I/O
EC
EtherCAT
Read More
Automated Warehouse
Logistics
5 min read

Automated Warehouse

Application pattern: industrial connectivity for conveyors, sortation and mobile equipment. Scale and efficiency results are published only with traceable project evidence.

WellBUS
Connectivity
I/O
Field Control
Read More

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